How a garment goes from fabric to finished product
Short answer: The fabric is laid out in many layers, the pattern pieces are cut all at once, the pieces are sewn together in sequence, and the garment is inspected at the end. Every step in that process affects the overall quality, from the first cut to the last thread.
Cutting decides the fit
The fabric is laid out in up to several hundred layers stacked on top of each other, and the pattern pieces are cut through all the layers at once. If the layers sit askew, or the fabric shifts during cutting, the pieces come out skewed, and the garment fits wrong from the start.
Seam type decides comfort
A flatlock seam needs a different machine than an ordinary overlock seam, because the threads have to lie flat against the skin instead of forming a ridge. That makes flatlock seams more expensive to produce, but more comfortable against the skin.
Elastic seams need special technique
See bamboo underwear for women for items where the seams have to stretch along with the fabric without breaking. An ordinary straight seam would simply tear when the fabric is stretched during wear.
Inspection catches the flaws
Every garment should be checked for loose threads, skewed seams and holes before it is packed for shipping. A quick check at a light table can catch most visible flaws before the item ever reaches the customer.
Labels are sewn in last
Care and size labels are usually sewn into a seam near the waist or neck, where they do not rub against the skin. See bamboo clothing for women to see where this information is usually placed on an item.
Pressing and finishing
After sewing, the garment is pressed to remove creases from production and give the fabric its final shape. This finishing can also include a light softening, so the fabric feels right the first time it comes out of the bag.
Packing before shipping
Finally the garment is folded or hung, depending on the type, and packed ready for shipping. See bamboo t shirt for women for an example of an item that is usually folded to avoid hanger marks.
Our range
In our range you can see which seam types and finishing were used on each item, so you can judge the craftsmanship behind it before comparing prices between different styles and brands. See bamboo tops for women for an example with flatlock seams at the edges.
Frequently asked questions
How is a garment sewn?
The fabric is cut in many layers at once, the pieces are sewn together in sequence, and the edges are added last, once the body of the garment is already assembled.
What affects the fit the most in production?
The cutting. If the fabric layers sit askew during cutting, every piece comes out skewed the same way, and the garment fits wrong no matter how well it is sewn afterwards.
Why are flatlock seams more expensive?
Because they need a different machine and take longer to sew than ordinary seams, but in return they sit noticeably more comfortably against the skin than an ordinary seam.
You can find the full range at Bamboo-Clothing.com.
